Aluminum Extrusions
Your Professional Aluminum Extrusions Supplier
We are a high-tech enterprise specializing in intelligent transformation solutions for traditional manufacturing, particularly textile machinery. We are a high-tech enterprise specializing in intelligent transformation solutions for traditional manufacturing, particularly textile machinery. Guided by the principle of "Innovation Drives Development," we are committed to advancing industrial automation and intelligence through independent R&D.
Why Choose Us
Certificate
We possess 10 national patents and 3 registered trademarks, reflecting our strong innovation capabilities and commitment to independent research and brand development. These achievements demonstrate our technical strength and enhance our competitiveness in the industry.
Advanced Equipment
Our strength lies in integrating precision mechanics with smart control. We possess 10 national patents and 3 trademarks. Our R&D is dedicated to making machinery more intelligent, energy-efficient, and reliable.
Customized Service
We ensure that you experience our professionalism, efficiency, and sincerity at every stage: pre-sales, during sales, and after-sales.We have established 24/7 service response channels.
Production Market
We have established a solid customer base, particularly in the emerging global textile industry centers of Southeast Asia and South Asia.Our globalization strategy is steadily advancing, focusing on future expansion into more markets with high potential.
Lightweight and Durable: One of the primary advantages of using aluminum extrusions is its lightweight and durable nature. It has high strength-to-weight ratio, making it ideal for applications where weight matters, such as transportation, aerospace, and sports equipment.
Versatile: Another benefit of aluminum extrusions is its versatility. The process of aluminum extrusion allows for the creation of complex shapes and profiles that can meet a wide range of manufacturing needs. This flexibility enables manufacturers to design and produce products that are tailored to meet specific requirements.
Sustainable: Aluminum extrusions are an eco-friendly and sustainable solution. Aluminum is highly recyclable, and the extrusion process itself is energy-efficient. This makes aluminum extrusions a popular choice for companies looking to reduce their carbon footprint and operate more sustainably.
Cost-Effective: Despite being highly durable and versatile, aluminum extrusions are also cost-effective. The extrusion process is incredibly efficient, meaning it takes less time and energy to produce large quantities of custom shapes and profiles.
Excellent Thermal Properties: Aluminum extrusions have excellent thermal properties, making them perfect for a range of applications. They have a high thermal conductivity, meaning they can transfer heat more efficiently than other materials like steel or plastic.
Technical Parameters
|
Parameter |
Specification |
|
Product Name |
Aluminum Alloy Solar Panel Frame / PV Module Frame |
|
Brand |
Zhuopeng |
|
Aluminum Alloy |
6063 T5 / 6061 T6 (High mechanical strength, good extrudability) |
|
Surface Treatment |
Anodizing (Silver, Black, Custom), Powder Coating |
|
Anodizing Thickness |
AA15, AA20 or higher (e.g., ≥15μm / ≥20μm) |
|
Corrosion Resistance |
Salt Spray Test ≥ 1000 hours (CASS Test or Neutral Salt Spray) |
|
Key Dimensions |
Custom per panel size; Common heights: 35mm, 40mm, 50mm |
|
Length Tolerance |
±0.5mm |
|
Angular Tolerance |
90° ± 0.5° |
|
Corner Connection |
Mechanical Key Lock or Screw Fixing at Corners |
|
Sealing Groove |
Designed for standard silicone sealing |
Solid Profiles: These have no enclosed cavities and are ideal for applications requiring strength and simplicity. Examples include rods, aluminum angles, and bars.
Hollow Profiles: Featuring one or more enclosed voids, hollow profiles such as square or rectangular tubes are commonly used in industrial automation and structural frameworks. Products like aluminum square tubing and aluminum pipes fall under this category, offering lightweight strength with internal space for wiring or fluid channels.
Semi-Hollow Profiles: These have partially enclosed voids and offer a balance between strength and lightweight design, making them suitable for applications in 3D printing, furniture design, and automated systems.
Custom Profiles: Designed according to specific project requirements, custom profiles can feature unique shapes, complex cross-sections, and added functionalities like mounting channels or decorative elements.
Design and Specification
Before any metal is extruded, the design must be finalized.
This stage involves working with engineers to ensure the profile meets all functional and aesthetic requirements.
Detailed CAD drawings and specifications are created, outlining the dimensions, tolerances, and any additional features.
Die Creation
Once the design is finalized, a custom die must be created.
The die is a critical component because it shapes the aluminum as it is extruded.
Die creation involves precision machining and can be one of the more time-consuming steps, especially for complex profiles.
Extrusion Process
With the die ready, the actual extrusion process can begin.
In this step, aluminum billets are heated to a temperature where they become malleable but not fully liquid.
The billet is then forced through the die under immense pressure, creating the desired profile.
Cooling and Cutting
After the aluminum is extruded, it needs to cool down.
Once cooled, the extrusion is cut to the required lengths.
If the extrusions are particularly long, this step can take additional time.
Post-Processing (Optional)
Many custom extrusions require post-processing, which could include machining, drilling, tapping, or surface finishing like anodizing or powder coating.
Each of these steps requires additional time and resources.
Quality Control and Inspection
Before the extrusions are shipped, they undergo a quality control inspection to ensure they meet all specifications.
This step is crucial for catching any defects or issues that might have arisen during production.
Packaging and Shipping
Once the extrusions have passed inspection, they are packaged for shipment.
Proper packaging is essential to prevent damage during transit.
The time it takes to ship the extrusions depends on the shipping method and destination.
Timeframe: Packaging and shipping can take anywhere from a few days to a couple of weeks.
Application of Aluminum Extrusions
Aerospace & Aviation
The aerospace industry was among the first to recognize aluminum’s strength-to-weight advantages. Extruded and drawn aluminum components are used in wing structures, fuselage skins, landing gear parts, and interior frameworks.
Bicycle & Mobility Equipment
Lightweight and durability are essential in personal mobility devices. supplies thin-walled drawn tubes used in bicycle suspension tubes, seat posts, motorcycle components like shock absorbers and handlebars, and wheelchairs.
Automotive & Transportation
In electric and lightweight vehicles, aluminum extrusions are key to improving fuel efficiency and reducing overall weight. They are used for crash protection structures, battery enclosures, roof rails, engine mounts, and cooling system tubes.
Outdoor Sporting Equipment
Extruded/drawn products are widely used in performance-driven outdoor products, including softball/baseball bats, lacrosse shafts, ice axes. Our advanced surface treatments such as anodizing and laser marking enhance both performance and appearance.
Safety Accessories
We also provide structural bars / tubes used in safety-critical applications such as beam anchors, fall protection systems, and industrial safety frames. These components benefit from our precision extrusion, drawing and surface treatment processes to ensure reliable performance under stress.
Medical & Fitness Equipment
Aluminum’s cleanliness, corrosion resistance, and non-toxic properties make it ideal for fitness machines and certain medical equipment.
As one of the most professional aluminum extrusions manufacturers and suppliers in China, we also support customized service. We warmly welcome you to buy high quality aluminum extrusions made in China here from our factory. Welcome to view our website for more information.
Aluminum Boutique Display Case, Aluminum Clean Booth Frame, PV Module Aluminum Frame