Features & Applications (FABE Framework)
F1: Ultra-High Speed & Shortened Process
A (Advantage): Eliminates the roving frame process entirely by spinning yarn directly from drawn sliver. Features high-speed rotors for exceptional productivity per spindle.
B (Benefit): Drastically reduces production steps, floor space, and labor costs. Delivers the highest production output per machine footprint in the spinning industry, significantly lowering production costs per kilogram of yarn.
E (Evidence): Production efficiency reports and comparative analyses against ring spinning can be provided.
F2: Superior Yarn Characteristics & Waste Integration
A (Advantage): Produces yarn with high uniformity, bulk, and abrasion resistance. The open-end spinning method allows for excellent integration of recycled fibers and certain waste materials back into the yarn.
B (Benefit): Creates yarns ideal for demanding end-uses like denim and home textiles. Enables sustainable production practices and lower raw material costs by effectively utilizing suitable waste.
E (Evidence): {Image suggestion: rotor-yarn-samples-applications.jpg showing yarn evenness and final fabric applications like denim.}
Process Flow & Product Details
Quality Assurance & Company Strength
Our rotor spinning machines are built with precision engineering to ensure long-term stability at extreme speeds. We utilize advanced bearing technology and wear-resistant materials for core components like rotors and opening rollers. Every machine undergoes rigorous testing to meet strict standards for yarn quality and mechanical reliability.
Service & Support
We provide comprehensive support for this high-tech spinning system:
Pre-sales Consulting: Analysis of your raw material (cotton, waste, blends) and production targets to determine the optimal rotor type, diameter, and machine configuration.
Installation & Optimization: Expert commissioning, including setting of critical parameters like rotor speed, twist, and doffing length for your specific yarn.
Training & After-sales: Specialized training for operators and technicians on rotor technology maintenance. {1}-year warranty, dedicated technical support, and fast supply of wear parts (e.g., rotors, opening rollers, navels).
Deliver,Shipping And Serving
Our company participate in Shanghai textile machinery exhibition every year, the brand "ZP" has been widely publicized in a variety of magazines, newspapers and networks with a wide range of visibility in the national textile industry. Since the year 2003, our products have been widely sold in China and abroad, such as Indonesia, Vietnam, Pakistan, Bangladesh, India, Thailand, etc. Gained well reputation in these local areas. Professional equipment and comprehensive after-sales service are our core strengths. Whenever customers have needs, we dispatch our most experienced engineers to their sites to resolve issues promptly.
FAQ
Q: How many years of industry experience does your company have?
A: Shanghai Zhuopeng Technology & Machinery Co., Ltd. is a professional company with 23 years of profound industry expertise (since 2002). These 23 years represent not only the passage of time, but also the depth of our practical experience, having served over 360 clients and completed more than 50 major projects. We deeply understand the pivotal role of electromechanical automation systems in industrial production. Therefore, we are committed to integrating time-tested reliability with cutting-edge energy-saving and automation technologies, delivering stable and future-oriented solutions to our clients. This commitment is precisely what sets us apart from mere product suppliers.
Q: What are the main products of your company?
A: The company's main products include slubby yarn devices, various types of core-spun yarn devices, Siro Spinning, Ultra-Soft yarn devices, and more.
Q: How to select the appropriate modification device for my factory?
A: The customer needs to provide the model and spindle count data of the spinning frame to be modified.
Q: What are the core advantages of your company's devices compared to other similar products on the market?
A: The core advantages of our products lie in their highly integrated mechatronic design and fully digital intelligent control system, which enable precise operation and efficient management. By addressing key user pain points, our solutions deliver an excellent return on investment. The products support remote real-time monitoring and maintenance, offering a worry-free and highly efficient experience. Combined with user-friendly interactive design, they significantly enhance production efficiency while achieving remarkable energy-saving and consumption-reduction goals-ultimately creating intelligent and sustainable core value for our clients.
Q: What are the payment terms and delivery lead time?
A: Our company adopts a payment method of advance T/T and, through effective management, precisely controls the delivery cycle to ensure timely delivery according to customer requirements.
Q: Do you provide on-site installation services? What are the standard installation duration and associated costs?
A: Since our products are all mechatronic systems that carry production processes, the core of equipment delivery shifts from physical installation to process deployment and capability transfer. The end goal is to ensure that customers can independently and stably operate the equipment to produce qualified products. Personnel training and empowerment (knowledge transfer) are key, guaranteeing that users can independently and stably utilize the equipment to manufacture compliant products.
Q: Installation duration and costs?
A: The installation duration is generally determined based on the number of units purchased and will be specified in the contract.
Installation costs include round-trip airfare, accommodation and meals during the installation period, and a daily allowance of USD 70 per person.
Q: What is the warranty period, and what does the warranty coverage include?
A: The warranty period is one year.
Warranty coverage includes: hardware warranty, software maintenance and upgrade services, annual on-site inspection and maintenance, and other related services.
Issues caused by site conditions under the customer's responsibility (such as unstable power supply or environmental temperature/humidity exceeding standards) are not covered by the warranty.
Warranty service is not only about fixing faults but also includes training support. After each service, a signed service report will be provided, documenting the cause of the issue, the actions taken, and recommendations for subsequent operations.
Q: How to order original spare parts and consumables?
A: ① For original spare parts:
Bundled procurement with main equipment: When purchasing the main equipment, negotiate the inclusion of key, specialized original spare parts required for the coming years as part of the contract or as optional attachments. This often results in better pricing and technical assurance.
② Adopt the "supply agreement" model:
For more universal spare parts, a "supply agreement" can be utilized. This involves selecting a supplier and agreeing on pricing through a one-time bidding process, allowing for direct procurement as needed during the agreement period. This approach balances efficiency with economies of scale.
Overview of factories and office buildings
Technical Parameters
| Parameter | Specification |
| Product Name | Rotor Spinning Machine (Open-End Spinning Machine) |
| Brand | Zhuopeng or ZP Textile Machinery |
| Model | BD Series (e.g., BD-D6, BD-D7) or Custom Model |
| Number of Rotor Positions | 120, 192, 240, 288, 360 positions (Standard configurations) |
| Rotor Speed | Up to 90,000 – 130,000 rpm (Model dependent, e.g., up to 120,000 rpm for BD-D7) |
| Yarn Count Range | Ne 3 – Ne 30 (Wide range for coarse to medium counts, e.g., 6-40s) |
| Rotor Diameter | Φ33mm – Φ56mm (Affects yarn count and character; e.g., Φ46mm common) |
| Delivery Speed | Up to 150 – 220 meters/minute |
| Main Power Consumption | Total ~45 – ~150 kW (Varies with number of positions, e.g., ~2.2 kW per position) |
| Control System | Centralized PLC with Individual Spindle Monitoring & Touch Screen HMI |
| Machine Dimensions (L×W×H) | Varies with positions (e.g., 240-position machine ~18000×1200×2000 mm) |
| Net Weight | Varies with positions (e.g., 240-position machine ~10000 – 12000 kg) |