Automatic Winding Tube Sorter

Automatic Winding Tube Sorter

We are a professional manufacturer of the Automatic Winding Tube Sorter, an intelligent and efficient solution designed to automate the tedious and labor-intensive task of sorting empty and full bobbins in a winding workshop. This machine replaces manual picking, orienting, and organizing of tubes, dramatically improving logistics flow after the winding process. It ensures that empty tubes are efficiently recycled back to the spinning floor while sorted full packages are ready for packaging or transport. It is a key component for streamlining post-winding operations and reducing labor dependency.
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Description
Technical Parameters

 

Features & Applications (FABE Framework)

 

F1: Intelligent Recognition & High-Speed Sorting

A (Advantage): Equipped with a high-resolution machine vision camera and precision sensors to automatically identify and distinguish between empty tubes and full bobbins based on appearance, color, and weight. Capable of handling tubes in random orientations.

B (Benefit): Eliminates the slow, error-prone, and physically demanding work of manual tube sorting. Achieves consistent, high-accuracy sorting 24/7, freeing up workers for higher-value tasks and significantly boosting overall winding workshop logistics efficiency.

E (Evidence): Operational videos demonstrate the sorting process and accuracy. Performance reports can detail sorting efficiency and error rates.

 

F2: Robust Design & Seamless Integration

A (Advantage): Features a durable stainless steel and aluminum frame, vibration-resistant construction, and a gentle handling mechanism to prevent tube or yarn damage. Designed for easy integration with existing conveyor systems or manual feeding points in the winding area.

B (Benefit): Provides reliable, low-maintenance operation in a demanding industrial environment. Its flexible integration capability allows it to be added to existing production lines without major restructuring, offering a quick return on investment by solving a critical bottleneck.

E (Evidence): {Image suggestion: automatic-tube-sorter-integrated-in-winding-line.jpg showing the machine connected to workshop conveyors.}

 

Process Flow & Product Details

 

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Quality Assurance & Company Strength

 

Our automatic sorter is built with industrial-grade components for durability. The core recognition software is developed in-house, based on years of textile industry experience, ensuring it is finely tuned to the specific challenges of identifying textile bobbins. We conduct rigorous factory testing of every machine's sorting accuracy and mechanical reliability before shipment.

 

Service & Support

 

We provide comprehensive support for this automation solution:

Site Analysis & Planning: Evaluate your current winding area workflow to recommend the optimal sorter placement and integration method.

Installation & Commissioning: Our engineers handle installation, calibration of the vision system, and integration with your material flow.

Training & Handover: Train your staff on operation, basic troubleshooting, and routine maintenance.

After-sales Support: Provide 12-month warranty, remote technical support, and ready supply of wear parts.

 

Deliver,Shipping And Serving

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Our company participate in Shanghai textile machinery exhibition every year, the brand "ZP" has been widely publicized in a variety of magazines, newspapers and networks with a wide range of visibility in the national textile industry. Since the year 2003, our products have been widely sold in China and abroad, such as Indonesia, Vietnam, Pakistan, Bangladesh, India, Thailand, etc. Gained well reputation in these local areas. Professional equipment and comprehensive after-sales service are our core strengths. Whenever customers have needs, we dispatch our most experienced engineers to their sites to resolve issues promptly.

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FAQ

 

Q: How many years of industry experience does your company have?

A: Shanghai Zhuopeng Technology & Machinery Co., Ltd. is a professional company with 23 years of profound industry expertise (since 2002). These 23 years represent not only the passage of time, but also the depth of our practical experience, having served over 360 clients and completed more than 50 major projects. We deeply understand the pivotal role of electromechanical automation systems in industrial production. Therefore, we are committed to integrating time-tested reliability with cutting-edge energy-saving and automation technologies, delivering stable and future-oriented solutions to our clients. This commitment is precisely what sets us apart from mere product suppliers.

Q: What are the main products of your company?

A: The company's main products include slubby yarn devices, various types of core-spun yarn devices, Siro Spinning, Ultra-Soft yarn devices, and more.

Q: How to select the appropriate modification device for my factory?

A: The customer needs to provide the model and spindle count data of the spinning frame to be modified.

Q: What are the core advantages of your company's devices compared to other similar products on the market?

A: The core advantages of our products lie in their highly integrated mechatronic design and fully digital intelligent control system, which enable precise operation and efficient management. By addressing key user pain points, our solutions deliver an excellent return on investment. The products support remote real-time monitoring and maintenance, offering a worry-free and highly efficient experience. Combined with user-friendly interactive design, they significantly enhance production efficiency while achieving remarkable energy-saving and consumption-reduction goals-ultimately creating intelligent and sustainable core value for our clients.

Q: What are the payment terms and delivery lead time?

A: Our company adopts a payment method of advance T/T and, through effective management, precisely controls the delivery cycle to ensure timely delivery according to customer requirements.

Q: Do you provide on-site installation services? What are the standard installation duration and associated costs?

A: Since our products are all mechatronic systems that carry production processes, the core of equipment delivery shifts from physical installation to process deployment and capability transfer. The end goal is to ensure that customers can independently and stably operate the equipment to produce qualified products. Personnel training and empowerment (knowledge transfer) are key, guaranteeing that users can independently and stably utilize the equipment to manufacture compliant products.

Q: Installation duration and costs?

A: The installation duration is generally determined based on the number of units purchased and will be specified in the contract.
Installation costs include round-trip airfare, accommodation and meals during the installation period, and a daily allowance of USD 70 per person.

Q: What is the warranty period, and what does the warranty coverage include?

A: The warranty period is one year.
Warranty coverage includes: hardware warranty, software maintenance and upgrade services, annual on-site inspection and maintenance, and other related services.
Issues caused by site conditions under the customer's responsibility (such as unstable power supply or environmental temperature/humidity exceeding standards) are not covered by the warranty.
Warranty service is not only about fixing faults but also includes training support. After each service, a signed service report will be provided, documenting the cause of the issue, the actions taken, and recommendations for subsequent operations.

Q: How to order original spare parts and consumables?

A: ① For original spare parts:
Bundled procurement with main equipment: When purchasing the main equipment, negotiate the inclusion of key, specialized original spare parts required for the coming years as part of the contract or as optional attachments. This often results in better pricing and technical assurance.
② Adopt the "supply agreement" model:
For more universal spare parts, a "supply agreement" can be utilized. This involves selecting a supplier and agreeing on pricing through a one-time bidding process, allowing for direct procurement as needed during the agreement period. This approach balances efficiency with economies of scale.

 

Overview of factories and office buildings

 

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Technical Parameters

 

Parameter Specification
Product Name Automatic Winding Tube Sorter
Brand Zhuopeng (ZP Textile Machinery)
Model ZP-ATSM100 (Example)
Sorting Capacity Up to 3000 tubes per hour
Tube Compatibility Plastic & Paper Tubes (Standard ring spinning bobbin sizes)
Recognition Method Machine Vision System & Weight Sensor
Power Requirements 380V / 50Hz, Total Power: ~4.5 kW
Machine Dimensions (L×W×H) Approx. 3500×2000×2000 mm
Net Weight Approx. 1500 kg
Control System Industrial PC with Touch Screen HMI
Output Channels For Empty Tubes & For Full Bobbins