Video Placeholder
(A video showcasing the fully automated operation, from picking bobbins on the spinning side to placing them onto the winder spindles without human intervention, can be embedded here.)
Features & Applications (FABE Framework)
F1: 100% Automated Bobbin-to-Winder Loading
A (Advantage): Equipped with a dedicated robotic loading system that interfaces directly with the spinning frame's doffer or a Ring-to-Wind linking system. It picks, transports, and places bobbins onto the winder's empty spindles with precision, requiring zero manual feeding.
B (Benefit): Completely eliminates the labor-intensive and inconsistent manual creeling process. Enables unmanned operation of the winding section, especially during night shifts. Ensures gentle handling of bobbins, preventing yarn damage or contamination from human contact, and guarantees a continuous material flow for maximum equipment uptime (OEE).
E (Evidence): Can provide time-lapse videos comparing a traditional manual feeding line with the automated system, highlighting labor and efficiency gains.
F2: Intelligent Winding with Integrated Quality Management
A (Advantage): Features a high-performance winding head with electronic yarn tension control, precision drum winding, and quality monitoring functions (hairiness, diameter). The system can integrate with an MES (Manufacturing Execution System) for full lot traceability, linking every cone back to its source spinning spindle.
B (Benefit): Produces superior, consistent package quality with fewer defects. Provides complete production data transparency, allowing for quick defect root cause analysis and optimized process control. This turns the winding department from a cost center into a data-driven quality assurance hub.
E (Evidence): {Image suggestion: automatic-winder-mes-interface-traceability.jpg showing the HMI with traceability data.} Sample Uster quality reports from produced cones can be provided.
Process Flow & Product Details
*(Suggested image names for 4-6 detail photos, 750px width)*
Robotic Loading Arm in Action: robotic-arm-picking-bobbin-from-doffer.jpg
Precision Creel Feeding Mechanism: precision-creel-feeding-mechanism-closeup.jpg
High-Speed Winding Head Unit: high-speed-winding-head-unit-detail.jpg
Electronic Yarn Clearer & Tension System: electronic-clearer-tension-system.jpg
Central Control Station with HMI: central-control-hmi-automatic-winder.jpg
Finished Cone & Package Ejection: finished-cone-package-ejection-system.jpg
Quality Assurance & Company Strength
As a system integrator and machinery builder, we combine robust mechanical design with advanced automation software. Our loading mechanisms are tested for millions of cycles for reliability. The winding technology incorporates components from leading international suppliers to ensure precision and longevity. Every machine undergoes a comprehensive factory acceptance test (FAT) with real yarn before shipment.
Service & Support
We provide end-to-end support for this advanced system:
Feasibility Study & Layout Planning: Analyze your spinning frame models, doffer type, and space to design the optimal automated winding cell layout.
Turnkey Installation: Supply, install, and commission the complete system, including mechanical, electrical, and software integration with your existing equipment.
Comprehensive Training: Train your technicians on operation, maintenance, and basic troubleshooting of both the winder and the automated loader.
Long-term Partnership: Offer a 12-month full-system warranty, remote diagnostics support, and a guaranteed supply of spare parts and technical upgrades.kage discharge. This system eliminates the labor-intensive, error-prone manual handling of yarn packages. By utilizing an automated pallet transport system, it ensures a continuous, smooth, and efficient flow of materials, significantly reducing operational costs while achieving superior and consistent yarn package quality. It represents a core component of a modern, unmanned spinning and winding workshop.
Features & Applications (FABE Framework)
F1: Fully Automated Pallet Handling & High-Efficiency Operation
A (Advantage): Equipped with an intelligent pallet conveyor system and a high-speed doffing cart. The system automatically feeds, orients (using CCD technology), and supplies bobbins to each spindle, and removes full packages with minimal human intervention.
B (Benefit): Drastically reduces labor dependency. One operator can manage 4-6 machines when combined with an automatic doffing robot, saving 50%-75% of labor costs. Enables 24/7 uninterrupted production with maximized machine utilization (OEE).
E (Evidence): Can provide video evidence and case studies showing the pallet system in operation and comparative labor reports before and after installation.
F2: Intelligent Control & Superior Yarn Package Quality
A (Advantage): Features a centralized IPC control system allowing for remote parameter setting (e.g., splicing parameters). Incorporates a new tension device with closed-loop sensor control for stable tension, and an advanced air splicer for perfect joints. Compatible with data tracking systems.
B (Benefit): Produces high-density, well-shaped packages with excellent unwinding performance for downstream processes. Ensures consistent splice quality across all spindles. Enables quick recipe changes and provides data traceability, forming the foundation for a digitalized and smart factory.
E (Evidence): {Image suggestion: pallet-winder-hmi-central-control.jpg showing the centralized parameter setting interface.} Uster quality reports and data on achieving >99.5% good package rate can be provided.
Process Flow & Product Details
Quality Assurance & Company Strength
Our pallet-type winder is engineered with precision and durability, utilizing high-grade components and robust mechanical structures. We conduct rigorous dynamic testing on every machine's transport system, winding heads, and control software to ensure long-term reliability and stable performance. Our engineering team provides tailored solutions for seamless integration into existing production lines.
Service & Support
We provide comprehensive, full-lifecycle support:
Solution Design & Simulation: Analyze your yarn types, production goals, and workshop layout to design the optimal machine configuration and pallet flow logistics.
Turnkey Installation & Training: Our engineers handle installation, commissioning, and provide thorough training for your operators and maintenance technicians.
Remote Monitoring & Support: Offer remote diagnostics and technical support. A 12-month comprehensive warranty is provided.
Upgrade & Retrofitting Services: We offer solutions to retrofit existing conventional winders with automated pallet feeding systems to upgrade your productivity.
Deliver,Shipping And Serving
Our company participate in Shanghai textile machinery exhibition every year, the brand "ZP" has been widely publicized in a variety of magazines, newspapers and networks with a wide range of visibility in the national textile industry. Since the year 2003, our products have been widely sold in China and abroad, such as Indonesia, Vietnam, Pakistan, Bangladesh, India, Thailand, etc. Gained well reputation in these local areas. Professional equipment and comprehensive after-sales service are our core strengths. Whenever customers have needs, we dispatch our most experienced engineers to their sites to resolve issues promptly.
FAQ
Q: How many years of industry experience does your company have?
A: Shanghai Zhuopeng Technology & Machinery Co., Ltd. is a professional company with 23 years of profound industry expertise (since 2002). These 23 years represent not only the passage of time, but also the depth of our practical experience, having served over 360 clients and completed more than 50 major projects. We deeply understand the pivotal role of electromechanical automation systems in industrial production. Therefore, we are committed to integrating time-tested reliability with cutting-edge energy-saving and automation technologies, delivering stable and future-oriented solutions to our clients. This commitment is precisely what sets us apart from mere product suppliers.
Q: What are the main products of your company?
A: The company's main products include slubby yarn devices, various types of core-spun yarn devices, Siro Spinning, Ultra-Soft yarn devices, and more.
Q: How to select the appropriate modification device for my factory?
A: The customer needs to provide the model and spindle count data of the spinning frame to be modified.
Q: What are the core advantages of your company's devices compared to other similar products on the market?
A: The core advantages of our products lie in their highly integrated mechatronic design and fully digital intelligent control system, which enable precise operation and efficient management. By addressing key user pain points, our solutions deliver an excellent return on investment. The products support remote real-time monitoring and maintenance, offering a worry-free and highly efficient experience. Combined with user-friendly interactive design, they significantly enhance production efficiency while achieving remarkable energy-saving and consumption-reduction goals-ultimately creating intelligent and sustainable core value for our clients.
Q: What are the payment terms and delivery lead time?
A: Our company adopts a payment method of advance T/T and, through effective management, precisely controls the delivery cycle to ensure timely delivery according to customer requirements.
Q: Do you provide on-site installation services? What are the standard installation duration and associated costs?
A: Since our products are all mechatronic systems that carry production processes, the core of equipment delivery shifts from physical installation to process deployment and capability transfer. The end goal is to ensure that customers can independently and stably operate the equipment to produce qualified products. Personnel training and empowerment (knowledge transfer) are key, guaranteeing that users can independently and stably utilize the equipment to manufacture compliant products.
Q: Installation duration and costs?
A: The installation duration is generally determined based on the number of units purchased and will be specified in the contract.
Installation costs include round-trip airfare, accommodation and meals during the installation period, and a daily allowance of USD 70 per person.
Q: What is the warranty period, and what does the warranty coverage include?
A: The warranty period is one year.
Warranty coverage includes: hardware warranty, software maintenance and upgrade services, annual on-site inspection and maintenance, and other related services.
Issues caused by site conditions under the customer's responsibility (such as unstable power supply or environmental temperature/humidity exceeding standards) are not covered by the warranty.
Warranty service is not only about fixing faults but also includes training support. After each service, a signed service report will be provided, documenting the cause of the issue, the actions taken, and recommendations for subsequent operations.
Q: How to order original spare parts and consumables?
A: ① For original spare parts:
Bundled procurement with main equipment: When purchasing the main equipment, negotiate the inclusion of key, specialized original spare parts required for the coming years as part of the contract or as optional attachments. This often results in better pricing and technical assurance.
② Adopt the "supply agreement" model:
For more universal spare parts, a "supply agreement" can be utilized. This involves selecting a supplier and agreeing on pricing through a one-time bidding process, allowing for direct procurement as needed during the agreement period. This approach balances efficiency with economies of scale.
Overview of factories and office buildings
Technical Parameters
| Parameter | Specification |
| Product Name | Automatic Yarn Package Loading Winder |
| Brand / Model | Zhuopeng / ZP-AWL280 (Example) |
| Winding Spindles | 60 Spindles (Typical, customizable) |
| Bobbin Loading Method | Robotic Arm or Intelligent Conveyor with Gripper |
| Maximum Winding Speed | Up to 2200 m/min |
| Yarn Count Range | Ne 8 - Ne 120 (Wide range capability) |
| Bobbin Compatibility | Standard ring spinning tubes (e.g., Φ42×180mm, Φ54×205mm) |
| Knotter Type | Air Splice or Mechanical Knotters |
| Power Consumption | ~35 kW (Total system, main machine + loader) |
| Control System | Centralized Multi-PLC with Industrial PC & HMI |
| Machine Dimensions (L×W×H) | Approx. 18000×2500×2200 mm (Varies with spindle count) |
| Net Weight | Approx. 8000 kg (Varies with spindle count) |
| Parameter | Specification |
| Product Name | Tray-Type Automatic Winder |
| Brand / Model | Zhuopeng / ZP-TAW72 |
| Number of Spindles | Up to 72 spindles (configurable) |
| Bobbin Feeding System | Intelligent Tray Circulation System |
| Maximum Winding Speed | Up to 2200 m/min |
| Yarn Count Range | Ne 6 - Ne 120 (Wide range capability) |
| Bobbin Supply Capacity | Up to 3000 bobbins per hour |
| Doffing Cycle Time | Approximately 13.5 seconds |
| Knotter Type | Centralized Air Splicer (Parameters set via host computer) |
| Power Requirements | 380V / 50Hz, Total Power: Approx. 40-60 kW (System dependent) |
| Control System | Centralized PLC with Industrial PC & Touch Screen HMI |
| Machine Dimensions (L×W×H) | Approx. ~20000×2500×2200 mm (Varies with spindle count) |
| Net Weight | Approx. ~9000 kg (Varies with spindle count) |