Pallet

Pallet

We supply high-strength, precision-engineered collective doffing pallets with a {1}-year warranty. As the critical mobile foundation within any automatic doffing system, our pallets are designed for one mission: to reliably transport and present dozens of full bobbins from the ring frame to the next station. More than a simple carrier, it is a vital link that ensures the seamless, high-speed flow of the doffing cycle. Investing in our pallets means investing in the uninterrupted rhythm of your automated spinning production.
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Description
Technical Parameters

 

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(A short video showing pallets smoothly moving along the conveyor, being precisely loaded and unloaded by the doffer, can be embedded here.)

 

Features & Applications (FABE Framework)

 

F1: Robust & Precise Bobbin Nesting

A (Advantage): Features an array of precisely molded sockets that securely hold each bobbin upright and prevent tangling. Made from impact-resistant materials to withstand constant loading/unloading cycles.

B (Benefit): Eliminates bobbin falls, misalignment, and damage during high-speed transport. Ensures the doffer gripper can reliably engage every single bobbin, maximizing the success rate of each automated doffing sequence and protecting your valuable yarn product.

E (Evidence): Durability test reports showing performance after tens of thousands of cycles can be referenced.

 

F2: System-Optimized Design for Smooth Flow

A (Advantage): Designed with smooth bottom geometry and standardized dimensions for flawless travel on conveyor rails. Optional embedded RFID tags enable pallet tracking and data management throughout the logistics system.

B (Benefit): Prevents jams and mis-feeds in the automated line, reducing system stoppages. Enables smart inventory management of full/empty bobbins, bringing traceability and higher efficiency to your material flow.

E (Evidence): {Image suggestion: pallet-on-conveyor-system-integration.jpg showing the pallet seamlessly integrated into the complete doffing and transport line.}

 

Process Flow & Product Details

 

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Quality Assurance & Company Strength

 

Every pallet is injection-molded or machined under strict tolerances to ensure dimensional consistency across a full set. We perform load and impact tests to guarantee they can withstand the demanding 24/7 environment of a spinning mill. Our design focuses on longevity to provide a stable foundation for your automation investment.

 

Service & Support

 

We provide direct support for this system-critical component:

Pre-sales Consulting: Provide your doffing system brand/model for compatibility confirmation and pallet specification.

Supply & Logistics: Supply of individual pallets or complete matched sets for an entire spinning line. Color coding options available for different yarn counts or productions.

After-sales: {1}-year warranty against material or manufacturing defects. Fast replacement service to minimize any potential line disruption.

 

Deliver,Shipping And Serving

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Our company participate in Shanghai textile machinery exhibition every year, the brand "ZP" has been widely publicized in a variety of magazines, newspapers and networks with a wide range of visibility in the national textile industry. Since the year 2003, our products have been widely sold in China and abroad, such as Indonesia, Vietnam, Pakistan, Bangladesh, India, Thailand, etc. Gained well reputation in these local areas. Professional equipment and comprehensive after-sales service are our core strengths. Whenever customers have needs, we dispatch our most experienced engineers to their sites to resolve issues promptly.

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FAQ

 

Q: How many years of industry experience does your company have?

A: Shanghai Zhuopeng Technology & Machinery Co., Ltd. is a professional company with 23 years of profound industry expertise (since 2002). These 23 years represent not only the passage of time, but also the depth of our practical experience, having served over 360 clients and completed more than 50 major projects. We deeply understand the pivotal role of electromechanical automation systems in industrial production. Therefore, we are committed to integrating time-tested reliability with cutting-edge energy-saving and automation technologies, delivering stable and future-oriented solutions to our clients. This commitment is precisely what sets us apart from mere product suppliers.

Q: What are the main products of your company?

A: The company's main products include slubby yarn devices, various types of core-spun yarn devices, Siro Spinning, Ultra-Soft yarn devices, and more.

Q: How to select the appropriate modification device for my factory?

A: The customer needs to provide the model and spindle count data of the spinning frame to be modified.

Q: What are the core advantages of your company's devices compared to other similar products on the market?

A: The core advantages of our products lie in their highly integrated mechatronic design and fully digital intelligent control system, which enable precise operation and efficient management. By addressing key user pain points, our solutions deliver an excellent return on investment. The products support remote real-time monitoring and maintenance, offering a worry-free and highly efficient experience. Combined with user-friendly interactive design, they significantly enhance production efficiency while achieving remarkable energy-saving and consumption-reduction goals-ultimately creating intelligent and sustainable core value for our clients.

Q: What are the payment terms and delivery lead time?

A: Our company adopts a payment method of advance T/T and, through effective management, precisely controls the delivery cycle to ensure timely delivery according to customer requirements.

Q: Do you provide on-site installation services? What are the standard installation duration and associated costs?

A: Since our products are all mechatronic systems that carry production processes, the core of equipment delivery shifts from physical installation to process deployment and capability transfer. The end goal is to ensure that customers can independently and stably operate the equipment to produce qualified products. Personnel training and empowerment (knowledge transfer) are key, guaranteeing that users can independently and stably utilize the equipment to manufacture compliant products.

Q: Installation duration and costs?

A: The installation duration is generally determined based on the number of units purchased and will be specified in the contract.
Installation costs include round-trip airfare, accommodation and meals during the installation period, and a daily allowance of USD 70 per person.

Q: What is the warranty period, and what does the warranty coverage include?

A: The warranty period is one year.
Warranty coverage includes: hardware warranty, software maintenance and upgrade services, annual on-site inspection and maintenance, and other related services.
Issues caused by site conditions under the customer's responsibility (such as unstable power supply or environmental temperature/humidity exceeding standards) are not covered by the warranty.
Warranty service is not only about fixing faults but also includes training support. After each service, a signed service report will be provided, documenting the cause of the issue, the actions taken, and recommendations for subsequent operations.

Q: How to order original spare parts and consumables?

A: ① For original spare parts:
Bundled procurement with main equipment: When purchasing the main equipment, negotiate the inclusion of key, specialized original spare parts required for the coming years as part of the contract or as optional attachments. This often results in better pricing and technical assurance.
② Adopt the "supply agreement" model:
For more universal spare parts, a "supply agreement" can be utilized. This involves selecting a supplier and agreeing on pricing through a one-time bidding process, allowing for direct procurement as needed during the agreement period. This approach balances efficiency with economies of scale.

 

Overview of factories and office buildings

 

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Technical Parameters

 

Parameter Specification
Product Name Automatic Doffing System Bobbin Pallet
Brand Zhuopeng or ZP Textile Machinery
Applicable System Collective Doffing Systems for Ring Spinning Frames
Compatible Bobbin Type Standard Ring Spinning Plastic/Paper Tubes (e.g., Φ42×180 mm)
Bobbin Capacity per Pallet 24, 30, 36 tubes (Matches doffer grip head, e.g., 30-tube standard)
Material Reinforced Engineering Polymer (Standard) or Anodized Aluminum Alloy (Premium)
Structure Monoblock or Modular Design with precise tube sockets
Key Dimensions (L×W×H) 650×450×150 mm (Optimized for system conveyor and storage)
Net Weight Approx. 3.5 - 5.0 kg (Lightweight yet robust)
Operating Temperature Range -10°C to +70°C
Identification Feature RFID tag embedding or barcode area (Optional for tracking)